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C52100
Elements | ||||||
---|---|---|---|---|---|---|
Cu(1) | Pb | Sn | Zn | Fe | P | |
(1) Cu + Sum of Named Elements 99.5% min. |
||||||
Min (%) | 7.0 | 0.03 | ||||
Max (%) | Rem | 0.05 | 9.0 | 0.20 | 0.10 | 0.35 |
Form | Temper | Temper Code | Tensile Strength (ksi) |
YS-0.2% Offset (ksi) |
YS-0.5% Ext (ksi) |
Elongation (%) |
Rockwell B scale | Rockwell F scale | Rockwell 30T scale | Torsion Modulus (ksi) |
Fatigue Strength** (ksi) |
Section Size (in) |
Cold Work (%) |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
* Measured at room temperature, 68°F (20°C). ** Fatigue Strength: 100 x 106 cycles, unless indicated as [N] x 106. | |||||||||||||
Flat Products | 1/2 Hard | H02 |
77 Typ |
64 Typ |
34 Typ |
84 Typ |
73 Typ |
0.04 | |||||
1/2 Hard and Stress Relieved | HR02 |
77 Typ |
62 Typ |
39 Typ |
|||||||||
Extra Hard | H06 |
105 Typ |
100 Typ |
9 Typ |
96 Typ |
80 Typ |
0.04 | ||||||
Extra Hard and Stress Relieved | HR06 |
105 Typ |
93 Typ |
15 Typ |
|||||||||
Extra Spring | H10 |
120 Typ |
2 Typ |
100 Typ |
82 Typ |
0.04 | |||||||
Hard | H04 |
93 Typ |
87 Typ |
19 Typ |
93 Typ |
78 Typ |
6 Typ | 22 Typ | 0.04 | ||||
Hard and Stress Relieved | HR04 |
93 Typ |
80 Typ |
23 Typ |
|||||||||
Nominal Grain Size 0.015 mm | OS015 |
65 Typ |
60 Typ |
85 Typ |
0.04 | ||||||||
Nominal Grain Size 0.025 mm | OS025 |
60 Typ |
24 Typ |
63 Typ |
50 Typ |
82 Typ |
0.04 | ||||||
Nominal Grain Size 0.035 mm | OS035 |
58 Typ |
65 Typ |
80 Typ |
0.04 | ||||||||
Nominal Grain Size 0.050 mm | OS050 |
55 Typ |
70 Typ |
75 Typ |
0.04 | ||||||||
Spring | H08 |
112 Typ |
108 Typ |
5 Typ |
98 Typ |
81 Typ |
0.04 | ||||||
Spring and Stress Relieved | HR08 |
112 Typ |
102 Typ |
11 Typ |
|||||||||
Rod | 1/2 Hard | H02 |
80 Typ |
33 Typ |
85 Typ |
0.5 | 20 | ||||||
Wire | 1/2 Hard | H02 |
105 Typ |
0.08 | |||||||||
1/4 Hard | H01 |
81 Typ |
0.08 | ||||||||||
Extra Hard | H06 |
140 Typ |
0.08 | ||||||||||
Hard | H04 |
130 Typ |
0.08 | ||||||||||
Nominal Grain Size 0.035 mm | OS035 |
60 Typ |
24 Typ |
65 Typ |
0.08 |
Melting Point - Liquidus°F | 1880 |
---|---|
Melting Point - Solidus°F | 1620 |
Densitylb/cu in. at 68°F | 0.318 |
Specific Gravity | 8.8 |
Electrical Conductivity% IACS at 68°F | 13 |
Thermal ConductivityBtu/ sq ft/ ft hr/ °F at 68°F | 36 |
Coefficient of Thermal Expansion 68-57210 to -6 power per °F (68 – 572°F) | 10.1 |
Specific Heat CapacityBtu/ lb /°F at 68°F | 0.09 |
Modulus of Elasticity in Tensionksi | 16000 |
Modulus of Rigidityksi | 6000 |
Technique | Suitability |
---|---|
Soldering | Excellent |
Brazing | Excellent |
Oxyacetylene Welding | Fair |
Gas Shielded Arc Welding | Good |
Coated Metal Arc Welding | Fair |
Spot Weld | Good |
Seam Weld | Fair |
Butt Weld | Excellent |
Capacity for Being Cold Worked | Good |
Capacity for Being Hot Formed | Poor |
Machinability Rating | 20 |
Common Fabrication Processes
- Blanking
- Drawing
- Forming and Bending
- Shearing
- Stamping
Treatment | Minimum* | Maximum* | ||
---|---|---|---|---|
* Temperature is measured in Fahrenheit. | ||||
Annealing | 900 | 1250 |
Product Category | Product | Reason Category | Reason |
---|---|---|---|
Architecture | Bridge Bearing Plates | Corrosion Resistance | Corrosion Resistance |
Bridge Bearing Plates | Forming Characteristics | Formability | |
Bridge Bearing Plates | Friction & Wear Properties | Wear Resistance | |
Bridge Bearing Plates | Mechanical Properties | High Strength | |
Bridge Bearing Plates | Thermal Properties | Resistance to Stress Relaxation | |
Building | Thermostat Bellows | Corrosion Resistance | Corrosion Resistance |
Thermostat Bellows | Forming Characteristics | Formability | |
Thermostat Bellows | Mechanical Properties | Fatigue Resistance | |
Consumer | Coinage | Conductivity (Electrical) | Electrical Conductivity |
Coinage | Friction & Wear Properties | Wear Resistance | |
Cymbals | Appearance | Color | |
Cymbals | Damping Characteristics | Sonority | |
Cymbals | Mechanical Properties | Strength | |
Power Conductor for Electro-Surgical Pencil | Conductivity (Electrical) | Electrical Conductivity | |
Power Conductor for Electro-Surgical Pencil | Forming Characteristics | Formability | |
Power Conductor for Electro-Surgical Pencil | Mechanical Properties | Spring Properties | |
Electrical | Cold Headed Parts | Conductivity (Electrical) | Electrical Conductivity |
Cold Headed Parts | Conductivity (Thermal) | Thermal Conductivity | |
Cold Headed Parts | Corrosion Resistance | Corrosion Resistance | |
Cold Headed Parts | Mechanical Properties | High Strength | |
Cold Headed Parts | Thermal Properties | Resistance to Stress Relaxation | |
Electrical Connectors | Conductivity (Electrical) | Electrical Conductivity | |
Electrical Connectors | Forming Characteristics | Excellent Formability | |
Electrical Connectors | Mechanical Properties | High Strength | |
Electrical Connectors | Thermal Properties | Resistance to Stress Relaxation | |
Electrical Flexing Contact Blades | Conductivity (Electrical) | Electrical Conductivity | |
Electrical Flexing Contact Blades | Corrosion Resistance | Corrosion Resistance | |
Electrical Flexing Contact Blades | Mechanical Properties | High Endurance Limit | |
Electrical Flexing Contact Blades | Mechanical Properties | High Strength | |
Electrical Flexing Contact Blades | Thermal Properties | Resistance to Stress Relaxation | |
Electronic Connectors | Conductivity (Electrical) | Electrical Conductivity | |
Electronic Connectors | Forming Characteristics | Excellent Formability | |
Electronic Connectors | Mechanical Properties | High Strength | |
Electronic Connectors | Thermal Properties | Resistance to Stress Relaxation | |
Fuse Clips | Conductivity (Electrical) | Electrical Conductivity | |
Fuse Clips | Conductivity (Thermal) | Thermal Conductivity | |
Fuse Clips | Corrosion Resistance | Corrosion Resistance | |
Fuse Clips | Mechanical Properties | High Strength | |
Fuse Clips | Solderability | Solderability | |
Fuse Clips | Thermal Properties | Resistance to Stress Relaxation | |
Switch Parts | Conductivity (Electrical) | Electrical Conductivity | |
Switch Parts | Conductivity (Thermal) | Thermal Conductivity | |
Switch Parts | Corrosion Resistance | Corrosion Resistance | |
Switch Parts | Forming Characteristics | Formability | |
Switch Parts | Mechanical Properties | High Strength | |
Switch Parts | Solderability | Solderability | |
Switch Parts | Thermal Properties | Resistance to Stress Relaxation | |
Wire Brushes | Conductivity (Electrical) | Electrical Conductivity | |
Wire Brushes | Conductivity (Thermal) | Thermal Conductivity | |
Wire Brushes | Corrosion Resistance | Corrosion Resistance | |
Wire Brushes | Forming Characteristics | Formability | |
Wire Brushes | Friction & Wear Properties | Wear Resistance | |
Wire Brushes | Mechanical Properties | High Strength | |
Fasteners | Cotter Pins | Corrosion Resistance | Corrosion Resistance |
Cotter Pins | Forming Characteristics | Formability | |
Cotter Pins | Mechanical Properties | High Strength | |
Cotter Pins | Thermal Properties | Resistance to Stress Relaxation | |
Fasteners, Heavy Duty | Corrosion Resistance | Corrosion Resistance | |
Fasteners, Heavy Duty | Forming Characteristics | Formability | |
Fasteners, Heavy Duty | Mechanical Properties | High Strength | |
Lock Washers | Corrosion Resistance | Corrosion Resistance | |
Lock Washers | Forming Characteristics | Formability | |
Lock Washers | Mechanical Properties | High Strength | |
Lock Washers | Thermal Properties | Resistance to Stress Relaxation | |
Industrial | Beater Bar | Corrosion Resistance | Corrosion Resistance |
Beater Bar | Forming Characteristics | Formability | |
Beater Bar | Friction & Wear Properties | Wear Resistance | |
Beater Bar | Mechanical Properties | High Strength | |
Beater Bar | Thermal Properties | Resistance to Stress Relaxation | |
Bellows | Corrosion Resistance | Corrosion Resistance | |
Bellows | Forming Characteristics | Formability | |
Bellows | Mechanical Properties | High Strength | |
Bourdon Tubing | Corrosion Resistance | Corrosion Resistance | |
Bourdon Tubing | Forming Characteristics | Formability | |
Bourdon Tubing | Mechanical Properties | High Strength | |
Bourdon Tubing | Thermal Properties | Resistance to Stress Relaxation | |
Chemical hardware | Corrosion Resistance | Corrosion Resistance | |
Chemical hardware | Forming Characteristics | Formability | |
Chemical hardware | Mechanical Properties | High Strength | |
Clips, Heavy Duty | Conductivity (Electrical) | Electrical Conductivity | |
Clips, Heavy Duty | Corrosion Resistance | Corrosion Resistance | |
Clips, Heavy Duty | Mechanical Properties | High Strength | |
Clips, Heavy Duty | Thermal Properties | Resistance to Stress Relaxation | |
Clutch Disks | Corrosion Resistance | Corrosion Resistance | |
Clutch Disks | Forming Characteristics | Formability | |
Clutch Disks | Friction & Wear Properties | Wear Resistance | |
Clutch Disks | Mechanical Properties | High Strength | |
Cold Headed Parts | Conductivity (Electrical) | Electrical Conductivity | |
Cold Headed Parts | Corrosion Resistance | Corrosion Resistance | |
Cold Headed Parts | Forming Characteristics | Formability | |
Cold Headed Parts | Mechanical Properties | High Strength | |
Cold Headed Parts | Thermal Properties | Resistance to Stress Relaxation | |
Diaphragms | Corrosion Resistance | Corrosion Resistance | |
Diaphragms | Forming Characteristics | Formability | |
Diaphragms | Mechanical Properties | High Strength | |
Diaphragms | Thermal Properties | Resistance to Stress Relaxation | |
Doctor Blades, Paper Industry | Corrosion Resistance | Corrosion Resistance | |
Doctor Blades, Paper Industry | Friction & Wear Properties | Good Wear Resistance | |
Doctor Blades, Paper Industry | Mechanical Properties | High Strength | |
Gears | Corrosion Resistance | Corrosion Resistance | |
Gears | Forming Characteristics | Formability | |
Gears | Friction & Wear Properties | Wear Resistance | |
Gears | Mechanical Properties | High Strength | |
Perforated Sheets | Corrosion Resistance | Corrosion Resistance | |
Perforated Sheets | Forming Characteristics | Formability | |
Perforated Sheets | Mechanical Properties | High Strength | |
Pinions | Corrosion Resistance | Corrosion Resistance | |
Pinions | Forming Characteristics | Formability | |
Pinions | Friction & Wear Properties | Wear Resistance | |
Pinions | Mechanical Properties | High Strength | |
Pneumatic Hammers | Corrosion Resistance | Corrosion Resistance | |
Pneumatic Hammers | Forming Characteristics | Formability | |
Pneumatic Hammers | Friction & Wear Properties | Wear Resistance | |
Pneumatic Hammers | Mechanical Properties | High Strength | |
Pneumatic Hammers | Thermal Properties | Resistance to Stress Relaxation | |
Sleeve Bushings | Corrosion Resistance | Corrosion Resistance | |
Sleeve Bushings | Forming Characteristics | Formability | |
Sleeve Bushings | Friction & Wear Properties | Wear Resistance | |
Sleeve Bushings | Mechanical Properties | High Strength | |
Springs, Heavy Duty | Corrosion Resistance | Corrosion Resistance | |
Springs, Heavy Duty | Forming Characteristics | Formability | |
Springs, Heavy Duty | Mechanical Properties | High Strength | |
Springs, Heavy Duty | Thermal Properties | Resistance to Stress Relaxation | |
Springs, Helical Extension | Corrosion Resistance | Corrosion Resistance | |
Springs, Helical Extension | Forming Characteristics | Formability | |
Springs, Helical Extension | Mechanical Properties | High Strength | |
Springs, Helical Extension | Thermal Properties | Resistance to Stress Relaxation | |
Springs, Helical Torsion | Corrosion Resistance | Corrosion Resistance | |
Springs, Helical Torsion | Forming Characteristics | Formability | |
Springs, Helical Torsion | Mechanical Properties | High Strength | |
Springs, Helical Torsion | Thermal Properties | Resistance to Stress Relaxation | |
Textile machinery | Corrosion Resistance | Corrosion Resistance | |
Textile machinery | Forming Characteristics | Formability | |
Textile machinery | Friction & Wear Properties | Wear Resistance | |
Textile machinery | Mechanical Properties | High Strength | |
Thrust Bearings | Corrosion Resistance | Corrosion Resistance | |
Thrust Bearings | Forming Characteristics | Formability | |
Thrust Bearings | Friction & Wear Properties | Wear Resistance | |
Thrust Bearings | Mechanical Properties | High Strength | |
Thrust Bearings | Thermal Properties | Resistance to Stress Relaxation | |
Truss Wire | Corrosion Resistance | Corrosion Resistance | |
Truss Wire | Forming Characteristics | Formability | |
Truss Wire | Mechanical Properties | High Strength | |
Truss Wire | Thermal Properties | Resistance to Stress Relaxation | |
Welding Wire | Conductivity (Electrical) | Electrical Conductivity | |
Welding Wire | Conductivity (Thermal) | Thermal Conductivity | |
Welding Wire | Corrosion Resistance | Oxidation Resistance | |
Welding Wire | Softening Resistance | Resistance to Thermal Softening | |
Well Drill Equipment | Corrosion Resistance | Corrosion Resistance | |
Well Drill Equipment | Forming Characteristics | Formability | |
Well Drill Equipment | Friction & Wear Properties | Wear Resistance | |
Well Drill Equipment | Mechanical Properties | High Strength | |
Well Drill Equipment | Thermal Properties | Resistance to Stress Relaxation | |
Marine | Marine Parts | Conductivity (Thermal) | Thermal Conductivity |
Marine Parts | Corrosion Resistance | Corrosion Resistance | |
Marine Parts | Corrosion Resistance | Corrosion Resistance to Salt Water | |
Marine Parts | Forming Characteristics | Formability | |
Marine Parts | Mechanical Properties | High Strength |
Form | Specific Sub-Form | Application | System | Standard | Description |
---|---|---|---|---|---|
Bar | ASTM | B139/B139M | PHOSPHOR BRONZE ROD, BAR AND SHAPES | ||
ASTM | B103/B103M | PHOSPHOR BRONZE PLATE, SHEET, STRIP AND ROLLED BAR | |||
Electrode | Welding | AWS | A5.6 | COPPER AND COPPER ALLOY COVERED ELECTRODES | |
Welding | MILITARY | MIL-E-23765/3 | ELECTRODES, WELDING, BARE, COPPER AND COPPER ALLOY | ||
Plate | ASTM | B103/B103M | PHOSPHOR BRONZE PLATE, SHEET, STRIP AND ROLLED BAR | ||
Rod | Welding | AWS | A5.15 | WELDING RODS FOR WELDING CAST IRON | |
ASTM | B139/B139M | PHOSPHOR BRONZE ROD, BAR AND SHAPES | |||
Shapes | ASTM | B139/B139M | PHOSPHOR BRONZE ROD, BAR AND SHAPES | ||
Sheet | ASTM | B103/B103M | PHOSPHOR BRONZE PLATE, SHEET, STRIP AND ROLLED BAR | ||
SAE | J463 | WROUGHT COPPER AND COPPER ALLOYS | |||
SAE | J461 | WROUGHT AND CAST COPPER ALLOYS | |||
Strip | ASTM | B888/B88M | COPPER ALLOY STRIP FOR USE IN MANUFACTURE OF ELECTRICAL CONNECTORS OR SPRING CONTACTS | ||
SAE | J463 | WROUGHT COPPER AND COPPER ALLOYS | |||
ASTM | B103/B103M | PHOSPHOR BRONZE PLATE, SHEET, STRIP AND ROLLED BAR | |||
SAE | J461 | WROUGHT AND CAST COPPER ALLOYS | |||
Wire | ASTM | B159/B159M | PHOSPHOR BRONZE WIRE |
Environmental Category | Specific Environment | Resistance Level | Corrosion notes |
---|---|---|---|
Alkali | Aluminum Hydroxide | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates |
Ammonium Hydroxide | Poor | Reduced corrosion resistance due to soluble complex ion formation | |
Barium Carbonate | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Barium Hydroxide | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Black Liquor, Sulfate Process | Fair | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Calcium Hydroxide | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Lime | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Lime-Sulfur | Fair | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Magnesium Hydroxide | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Potassium Carbonate | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Potassium Hydroxide | Good | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Sodium Bicarbonate | Good | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Sodium Carbonate | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Sodium Hydroxide | Good | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Sodium Phosphate | Excellent | ||
Sodium Silicate | Excellent | Corrosion increases at elevated temperatures and in presence of oxidizers such as chromates or hypochlorates | |
Sodium Sulfide | Fair | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Atmosphere | Atmosphere, Industrial | Excellent | Affected by pollutants and other environmental factors. Hydrogen sulfide causes rapid tarnishing. |
Atmosphere, Marine | Excellent | Protective green basic copper chloride or carbonate patina. | |
Atmosphere, Rural | Excellent | Low corrosion rates, no localized attack | |
Chlor. organic | Carbon Tetrachloride, Dry | Excellent | Corrosion rate increases at elevated temperatures or with traces of moisture |
Carbon Tetracholoride, Moist | Good | Corrosion rate increases at elevated temperatures | |
Chloroform, Dry | Excellent | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Ethyl Chloride | Good | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Methyl Chloride, Dry | Excellent | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Trichlorethylene, Dry | Excellent | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Trichlorethylene, Moist | Good | Corrosion rate increases at elevated temperatures | |
Fatty acid | Oleic Acid | Excellent | Corrosion rate increases at elevated temperatures or with traces of moisture |
Palmitic Acid | Good | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Stearic Acid | Good | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Food/beverage | Beer | Excellent | May affect color or taste |
Beet Sugar Syrups | Excellent | May affect color or taste | |
Cane Sugar Syrups | Excellent | May affect color or taste | |
Carbonated Beverages | Good | Acidity increases corrosion. May affect color or taste. | |
Carbonated Water | Good | Acidity increases corrosion. May affect color or taste. | |
Cider | Excellent | May affect color or taste | |
Coffee | Excellent | May affect color or taste | |
Corn Oil | Excellent | May affect color or taste | |
Cottonseed Oil | Excellent | May affect color or taste | |
Fruit Juices | Good | Acidity increases corrosion. May affect color or taste. | |
Gelatine | Excellent | May affect color or taste | |
Milk | Excellent | May affect color or taste | |
Sugar Solutions | Excellent | May affect color or taste | |
Vinegar | Good | Acidity increases corrosion. May affect color or taste. | |
Gas | Ammonia, Absolutely Dry | Excellent | Rapid corrosion increases with traces of moisture |
Ammonia, Moist | Poor | More corrosion resistant in dry gas | |
Carbon Dioxide, Dry | Excellent | Corrosion increases with trace of moisture | |
Carbon Dioxide, Moist | Good | More corrosion resistant in dry gas | |
Hydrogen | Excellent | Copper and copper alloys containing copper oxide susceptible to attack | |
Nitrogen | Excellent | Resistant at cryogenic and room temperatures | |
Oxygen | Excellent | Scaling at elevated temperatures | |
Halogen gas | Bromine, Dry | Excellent | Rapid corrosion increases with traces of moisture |
Bromine, Moist | Good | More corrosion resistant in dry gas | |
Chlorine, Dry | Excellent | Rapid corrosion increases with traces of moisture | |
Chlorine, Moist | Fair | More corrosion resistant in dry gas | |
Hydrocarbon | Acetylene | Poor | Forms explosive compound in presence of moisture |
Asphalt | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Benzine | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Benzol | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Butane | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Creosote | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Crude Oil | Good | Careful consideration must be given to specific contaminants when selecting materials for this complex environment | |
Freon | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Fuel Oil | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Gasoline | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Hydrocarbons, Pure | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Kerosene | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Natural Gas | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Paraffin | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Propane | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Tar | Not Recommended | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Turpentine | Excellent | Contaminants such as water, sulfides, acids and various organic compounds can increase corrosion significantly | |
Inorg. acid non-ox. | Boric Acid | Excellent | Increased corrosion at elevated temperatures and with oxidizers including oxygen (air), dichromates, permanganates and sulfates |
Carbolic Acid | Good | Increased corrosion at elevated temperatures and with oxidizers including oxygen (air), dichromates, permanganates and sulfates | |
Hydrobromic Acid | Fair | Increased corrosion at elevated temperatures and with oxidizers including oxygen (air), dichromates, permanganates and sulfates | |
Hydrochloric Acid | Fair | Generally limted to applications in cold, oxidizer free, dilute (<1%) or concentrated solutions | |
Hydrocyanic Acid | Poor | Reduced corrosion resistance due to soluble complex ion formation | |
Hydrofluoric Acid | Fair | Generally limted to applications in cold, oxidizer free, dilute (<1%) or concentrated solutions | |
Hydrofluosilicic Acid | Good | Generally limted to applications in cold, oxidizer free, dilute (<1%) or concentrated solutions | |
Phosphoric Acid | Good | Increased corrosion at elevated temperatures and with oxidizers including oxygen (air), dichromates, permanganates and sulfates | |
Sulfuric Acid | Good | Not suitable for hot concentrated solutions | |
Inorg. acid ox. | Chromic Acid | Poor | Severe oxidizing environment. |
Nitric Acid | Poor | Severe oxidizing environment. | |
Sulfurous Acid | Good | Increased corrosion at elevated temperatures and with oxidizers including oxygen (air), dichromates, permanganates and sulfates | |
Liquid metal | Mercury | Poor | Severe liquid metal embrittlement |
Miscellaneous | Glue | Excellent | Low corrosion rates, no localized attack |
Linseed Oil | Good | Low corrosion rates, no localized attack | |
Rosin | Excellent | Low corrosion rates, no localized attack | |
Sewage | Excellent | Corrosion affected by salt concentration, temperature, velocity, dissolved oxygen content and pollutants. | |
Soap Solutions | Excellent | Corrosion affected by salt concentration, temperature, velocity, dissolved oxygen content and pollutants. | |
Varnish | Excellent | Low corrosion rates, no localized attack | |
Neutral/acid salt | Alum | Good | |
Alumina | Excellent | Low corrosion rates, no localized attack | |
Aluminum Chloride | Good | Strong agitation and aeration increases corrosion | |
Aluminum Sulfate | Good | Suitable for neutral or alkaline conditions | |
Ammonium Chloride | Poor | Reduced corrosion resistance due to soluble complex ion formation | |
Ammonium Sulfate | Fair | Reduced corrosion resistance due to soluble complex ion formation | |
Barium Chloride | Good | Strong agitation and aeration increases corrosion | |
Barium Sulfate | Excellent | Low corrosion rates, no localized attack | |
Barium Sulfide | Fair | High zinc content alloys preferred | |
Calcium Chloride | Excellent | Hydrolylsis produces weak acidic condition | |
Carbon Disulfide | Good | High zinc content alloys preferred | |
Magnesium Chloride | Good | Hydrolylsis produces weak acidic condition | |
Magnesium Sulfate | Excellent | Low corrosion rates, no localized attack | |
Potassium Chloride | Excellent | Hydrolylsis produces weak acidic condition | |
Potassium Cyanide | Poor | Reduced corrosion resistance due to soluble complex ion formation | |
Potassium Dichromate Acid | Poor | Highly oxidizing under acidic conditions | |
Potassium Sulfate | Excellent | Low corrosion rates, no localized attack | |
Sodium Bisulfate | Good | Suitable for neutral or alkaline conditions | |
Sodium Chloride | Excellent | Hydrolylsis produces weak acidic condition | |
Sodium Cyanide | Poor | Low corrosion rates, no localized attack | |
Sodium Dichromate, Acid | Poor | Highly oxidizing under acidic conditions | |
Sodium Sulfate | Excellent | Low corrosion rates, no localized attack | |
Sodium Sulfite | Good | Suitable for neutral or alkaline conditions | |
Sodium Thiosulfate | Fair | High zinc content alloys preferred | |
Zinc Chloride | Fair | Hydrolylsis produces weak acidic condition | |
Zinc Sulfate | Good | Suitable for neutral or alkaline conditions | |
Org. solvent | Acetone | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts |
Alcohols | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Amyl Acetate | Excellent | ||
Amyl Alcohol | Excellent | ||
Butyl Alcohol | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Ethers | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Ethyl Acetate | Excellent | ||
Ethyl Alcohol | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Lacquer Solvents | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Methyl Alcohol | Excellent | ||
Toluene | Excellent | Resistant up to 200F unless contaminated by water, acids, alkalies or salts | |
Organic acid | Acetic Acid | Good | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. |
Acetic Anhydride | Good | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Benzoic Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Butyric Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Chloracetic Acid | Good | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Citric Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Formic Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Lactic Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Oxalic Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Tannic Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Tartaric Acid | Excellent | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Trichloracetic Acid | Good | Useful corrosion resistance in absence of oxidizers such as oxygen (air), oxidizing salts and >5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Organic comp. | Aniline | Fair | Corrosion rate increases at elevated temperatures or with traces of moisture |
Aniline Dyes | Fair | Corrosion rate increases at elevated temperatures or with traces of moisture | |
Castor Oil | Excellent | Low corrosion rates, no localized attack | |
Ethylene Glycol | Excellent | Low corrosion rates, no localized attack | |
Formaldehyde | Excellent | Low corrosion rates, no localized attack | |
Furfural | Excellent | Low corrosion rates, no localized attack | |
Glucose | Excellent | Low corrosion rates, no localized attack | |
Glycerine | Excellent | Low corrosion rates, no localized attack | |
Lacquers | Excellent | Low corrosion rates, no localized attack | |
Oxidizing salt | Ammonium Nitrate | Poor | Reduced corrosion resistance due to soluble complex ion formation |
Bleaching Powder, Wet | Good | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Borax | Excellent | Low corrosion rates, no localized attack | |
Bordeaux Mixture | Excellent | Low corrosion rates, no localized attack | |
Calcium Bisulfite | Good | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Calcium Hypochlorite | Good | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Copper Chloride | Fair | Severe oxidizing environment. | |
Copper Nitrate | Fair | Oxidizing environment | |
Copper Sulfate | Good | Hydrolylsis produces weak acidic condition | |
Ferric Chloride | Poor | Severe oxidizing environment. | |
Ferric Sulfate | Poor | Severe oxidizing environment. | |
Ferrous Chloride | Good | Strong agitation and aeration increases corrosion | |
Ferrous Sulfate | Good | Hydrolylsis produces weak acidic condition | |
Hydrogen Peroxide | Good | Oxidizing environment | |
Mercury Salts | Poor | Noble metal salt, plates on copper surface | |
Potassium Chromate | Excellent | Suitable for neutral or alkaline conditions | |
Silver Salts | Poor | Noble metal salt, plates on copper surface | |
Sodium Bisulfite | Good | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Sodium Chromate | Excellent | Suitable for neutral or alkaline conditions | |
Sodium Hypochlorite | Fair | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Sodium Nitrate | Good | Useful corrosion resistance with moderate oxidizers levels and <5% chlorides. Optimum resistance at room temperature and above boiling point. | |
Sodium Peroxide | Fair | Oxidizing environment | |
Sulfur comp. | Hydrogen Sulfide, Dry | Excellent | Rapid corrosion increases with traces of moisture |
Hydrogen Sulfide, Moist | Poor | High zinc content alloys preferred | |
Sulfur Chloride, Dry | Excellent | Rapid corrosion increases with traces of moisture | |
Sulfur Dioxide, Dry | Excellent | Scaling at elevated temperatures | |
Sulfur Dioxide, Moist | Good | Mixed oxide and sulfide scale forms | |
Sulfur Trioxide, Dry | Excellent | Corrosion increases with trace of moisture | |
Sulfur, Dry | Good | High zinc content alloys preferred | |
Sulfur, Molten | Poor | Forms non-protective copper sulfide | |
Water | Brines | Excellent | Increased corrosion with oxidizers, e.g. oxygen (air), chlorine, hypochlorites and ferric ions. Refer to specific salt solution ratings. |
Mine Water | Fair | Acidic waters containing oxidizers are highly corrosive. | |
Sea Water | Excellent | Corrosion affected by salt concentration, temperature, dissolved oxygen content and pollutants. Erosion-corrosion at moderate velocities. | |
Steam | Excellent | Resistant to pure steam. Carbon dixide, dissolved oxygen or ammonia can increase corrosion. | |
Water, Potable | Excellent | Corrosion affected by water chemistry (mineral content, acidity) system design and fabrication. Free carbon dioxide can cause pitting in cold water. Pitting in hot water caused by cathodic deposits. Erosion-corrosion at high velocities. |